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Analysis of Surfactant Flooding Performance through Capillary Number Using a Modified Micromodel

Surfactant flooding is one of the Chemical Enhanced Oil Recovery (EOR) methods that plays an important role in increasing oil recovery by reducing interfacial tension (IFT) and mobilizing oil trapped within the pores of reservoir rock. This study evaluates the performance of two commercial surfactants through the analysis of the relationship between capillary number and residual oil saturation using a modified transparent micromodel approach combined withigital image analysis. This approach provides a deeper understanding of fluid displacement dynamics in porous media during the surfactant flooding.

Figure 1. Presentation of research results on surfactant flooding performance at the IATMI Symposium 2022.

Research Background and Objectives

Surfactant flooding has long been developed as one of the Chemical EOR methods that is effective in improving oil mobility within the reservoir. By reducing the interfacial tension between oil and water, surfactants allow oil that was previously trapped within rock pores to be more easily mobilized and produced.

In laboratory studies, surfactant flooding performance is often analyzed using the Capillary Desaturation Curve (CDC), which describes the relationship between changes in residual oil saturation and capillary number. Capillary number itself is the ratio between viscous forces—which are influenced by fluid viscosity and injection rate—and capillary forces, which are influenced by the interfacial tension between two immiscible fluids.

This study aims to evaluate the performance of two commercial surfactants by analyzing how changes in the capillary number can affect the reduction of residual oil saturation. To increase the capillary number, the value of interfacial tension between surfactants and crude oil was modified until reaching the ultra-low IFT condition, allowing the capillary number to increase by three to five orders of magnitude.

Experimental Approach Using a Modified Micromodel

This study uses a transparent modified micromodel that enables direct visualization of fluid movement in porous media. This approach provides a clearer picture of the oil displacement process during surfactant injection.

To represent reservoir conditions more realistically, the micromodel was modified by adding quartz and cement, allowing fluid–rock interactions to be observed more representatively. The experimental process was then analyzed using Digital Image Analysis (DIA) to calculate important parameters such as initial oil saturation, residual oil saturation, water saturation, and surfactant saturation quantitatively.

This study consists of two main testing stages: a static test to evaluate fluid compatibility through CMC–IFT testing, and a dynamic test using the micromodel to directly observe the surfactant flooding process within porous media.

Figure 3. Example of a modified transparent micromodel used in the study to visualize fluid movement in porous media during the surfactant flooding.

Research Results and Insights

The results of the study show that the reduction of interfacial tension between the surfactant solution and crude oil directly influences the reduction of residual oil saturation, which ultimately increases oil recovery.

However, the study also shows that the lowest interfacial tension does not always result in the highest oil recovery . This finding provides an important perspective that an increase in capillary number at a certain level is sufficient to improve oil mobilization, without always having to reach the condition of ultra-low IFT.

The approach using a modified micromodel also demonstrates significant potential as an experimental method that is simpler, faster, and more cost-efficient compared to conventional methods such as coreflood test, while still being able to provide detailed insights into fluid–rock interactions at the pore scale.

Figure 4. Award presentation at the IATMI Symposium 2022 for contributions to a professional technical paper discussing the analysis of surfactant flooding using a micromodel experiment.

Publication Access and Research Collaboration

This article summarizes the key points of the scientific publication that can be accessed in full through the Publications di website page on the OGRINDO ITB website.
🔗 Read the full publication here

OGRINDO ITB actively develops various research initiatives in reservoir engineering, enhanced oil recovery, dan teknologi subsurface technology to support the needs of the energy industry.

Interested in Collaboration?

📩 Interested in discussing or exploring research collaboration in the field of Chemical EOR?
We welcome opportunities to collaborate with industry partners, research institutions, and academic communities.
Email: ogrindo@itb.ac.id

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Micromodel: An Innovative Technology for Optimizing Enhanced Oil Recovery

Amid the challenges of enhanced oil recovery (Enhanced Oil Recovery), laboratory methods capable of visually representing fluid displacement mechanisms have become increasingly crucial. This is where the micromodel emerges as an innovative solution proudly developed by Indonesian researchers.

Micromodel is a two-dimensional laboratory device designed to replicate the pore structure of reservoir rocks, such as sandstone or carbonate rocks. Through a micromodel, the movement of fluids—such as water, oil, surfactants, and polymers—can be observed directly and in real-time.

Comparison of coreflood and micromodel flooding methods in observing fluid flow in reservoir rocks

Most conventional laboratory tests, like coreflooding, have limitations in providing direct visualization of chemical injection mechanisms. Micromodel address this challenge by enabling real-time observation of interfacial tension changes, wettability alteration, and viscosity displacement efficiency at the pore scale.

What Is the Purpose of Using a Micromodel?

Micromodel are used to:

  • Visually analyze the working mechanisms of chemical EOR
  • Evaluate the effectiveness of surfactants or polymers before upscaling to larger tests
  • Design efficient and targeted injection strategies
  • Identify phenomena such as channeling, viscous fingering, and oil entrapment often undetectable in conventional tests

Micromodel of OGRINDO ITB have some advantages:

  • Indigenous Innovation: Designed and developed by skilled local researchers.
  • Fast, Simple, and Cost-Effective: More efficient than coreflooding, in terms of time and cost.
  • Costumized Design: Tailored to match pore characteristics of sandstone or carbonat, even based on actual reservoir data.
  • Real-Time Visualization: Enables direct observation of fluid behavior at the microscopic scale.
  • Supports More Accurate EOR Design: Acts as a bridge between laboratory results and real-field applications.

Fabrication Process of the Micromodel

Fabrication process of micromodel includes the following stages:

Five main stages of micromodel
  1. Reservoir Characterization: Identifying the physical and petrophysical properties of the reservoir rock, such as porosity, permeability, fluid saturation, and geological structure.
  2. Thin Section & Petrography Analysis: Observing ultra-thin rock slices under a microscope to study mineral composition and rock textures.
  3. Rock Digitization: Converting physical rock data into 2D or 3D digital models.
  4. Micromodel Fabrication: Creating the micromodel through pore-pattern design, etching, and assembling materials using techniques such as thermal bonding.
  5. Micromodel Ready to Use: Final stage where micromodel has passed all fabrication and characterization tests, making it ready for EOR experiments such as surfactant or polymer injection or other EOR mechanism.

The key advantage of OGRINDO's micromodel lies in its design flexibility. By incorporating actual geological and petrophysical field data, micromodel can be customized to closely replicate real reservoir conditions. This makes the experimental results more relevant and reliable for supporting technical decisions in the field.

Visualization of oil-wet state in the micromodel

🔬 Micromodel is more than just a testing device—it is a window into a deeper understanding of subsurface fluid behavior. With OGRINDO ITB, let’s create smarter, more efficient, and data-driven EOR solutions.

📞 For more information or collaboration opportunities, contact our team at OGRINDO ITB.